12-Ton Single Drum Vibratory Roller – High-Efficiency Compaction Solution for Road Construction & Foundation Engineering
Overview
The 12-ton single drum vibratory roller is a professional compaction machine engineered for the core tasks of road construction, foundation compaction, and land development projects worldwide. Designed to deliver uniform, high-density compaction across diverse materials—including cohesive soil, gravel, crushed stone, and asphalt base courses—it combines a heavy-duty single vibrating drum, a powerful hydraulic drive system, and a maneuverable tire-rear chassis to balance compaction efficiency with operational flexibility.
Built to CE/ISO 9001 standards with a rugged steel frame and wear-resistant components, this roller is optimized for continuous operation in harsh construction environments, from urban road widening to rural highway building and industrial site preparation. As a factory-direct product, it offers customizable vibration frequencies, easy maintenance, and low fuel consumption, making it the preferred choice for construction contractors, road building companies, and infrastructure developers seeking reliable compaction performance for medium-to-large scale projects.
Core Features & Advantages
1. Superior Compaction Performance & Efficiency
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12-Ton Operating Weight & High Compaction Force: With a total operating weight of 12 tons and a centrifugal force of 280–320 kN, it delivers deep compaction (up to 500mm for soil) and high surface density—ensuring the structural stability of roadbeds and building foundations.
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1800mm Wide Vibrating Drum: The large-diameter (1500mm) single steel drum with a width of 1800mm covers a wide compaction area per pass, reducing the number of passes required by 20% compared to smaller rollers and accelerating construction timelines.
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Dual Vibration Frequencies: Equipped with a hydraulic vibratory system offering high (35 Hz) and low (28 Hz) vibration frequencies, adapting to different materials: high frequency for asphalt and granular soils (for smooth finishing), low frequency for cohesive soils (for deep compaction).
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Smooth Drum Surface: The polished, wear-resistant steel drum ensures no material adhesion and delivers a flat, uniform compaction surface—critical for subsequent asphalt paving or concrete pouring.
2. Maneuverable Chassis & Stable Operation
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Pneumatic Tire Rear Drive: The rear axle features heavy-duty pneumatic tires with deep treads, providing excellent traction on uneven terrain and loose soil. The tire-drum combination ensures the roller can climb slopes of up to 30% without slipping.
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Compact Maneuverability: With a minimum turning radius of 5.5 meters and a short wheelbase, it navigates narrow construction sites (e.g., urban alleyways, bridge approaches) and tight corners with ease—ideal for both large infrastructure and small-scale renovation projects.
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Hydraulic Steering System: Precision hydraulic steering with responsive controls ensures smooth, accurate positioning, reducing operator fatigue during long work shifts and improving compaction accuracy around obstacles.
3. Durability Engineered for Harsh Working Conditions
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Heat & Dust Resistant Design:
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Engine compartment with a high-capacity cooling system (radiator + oil cooler) and a dust-proof air intake, operational at ambient temperatures up to 50°C—preventing overheating during continuous summer operation.
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Sealed hydraulic components and electrical connectors with IP65 rating, protecting against dust, sand, and water ingress in dry or rainy construction environments.
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Wear-Resistant Components: The steel drum is treated with surface hardening (HB450+) to resist wear from gravel and sharp stones; the rear tires are made of heavy-duty rubber with cut-resistant properties for long service life.
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Corrosion-Resistant Coating: A multi-layer anti-rust system (zinc-rich primer + epoxy topcoat) covers the entire steel frame, protecting against corrosion in humid coastal areas or chemically contaminated industrial sites.
4. User-Friendly Operation & Enhanced Safety
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Ergonomic Operator Cab: Spacious, soundproof cab with air conditioning, an adjustable suspension seat, and a panoramic windshield for 360° visibility—reducing operator fatigue and improving job site safety. The control console is intuitively laid out with joysticks for vibration, steering, and travel.
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Intelligent Monitoring System: A digital display provides real-time data on vibration frequency, travel speed, fuel level, and engine temperature, with automatic fault diagnosis and alarm functions to prevent equipment damage.
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Comprehensive Safety Protections:
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Emergency Stop System: Hardwired emergency stop buttons in the cab and on the machine body for instant shutdown in critical situations.
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ROPS-Certified Cab: Reinforced rollover protection structure to safeguard the operator in case of accidental tipping on slopes.
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Vibration Isolation: Hydraulic vibration isolation between the drum and chassis reduces cabin vibration by 40%, protecting the operator’s health during long hours of work.
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Rear View Camera (Optional): Enhances visibility of the rear working area, preventing collisions with personnel or equipment on busy job sites.
5. Customizable Configurations for Project Flexibility
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Vibration System Upgrades: Optional variable amplitude (0.8–1.8mm) for precise compaction control across ultra-thin to thick material layers.
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Drum Customization: Choose between a smooth drum (standard for soil/asphalt) or a padfoot drum (for cohesive soil compaction, e.g., clay).
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Power System Options:
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Diesel Engine: 110–130 HP 4-cylinder turbocharged diesel engine (Cummins/Deutz) compliant with EU Stage IIIA/IV emission standards, offering low fuel consumption (8–10 L/h) and high reliability.
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Electric Motor: Optional 90kW electric motor for zero-emission operation in urban areas or indoor construction sites (e.g., underground parking lot compaction).
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Additional Accessories: Optional spray system for asphalt compaction (prevents material sticking), LED work lights for night shifts, and a ROPS/FOPS canopy for open-air operation in hot climates.